Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Knowing about these potential problems can help you avoid them or, Read More The Most Common Problems With Can-Am Outlander 570Continue, If you own a Can-Am Maverick Sport, you may have experienced some common problems. That should solve the engine issues. 2008 Rhino 450 Hunter YXR45FHX Push the latch plate into the buckle until it clicks. You should also wear eye protection (goggles or a face shield), gloves, over-the-ankle boots, long-sleeved shirt or jacket, and long pants. Maximum slope angle: 15. Sometimes, you will find out that the coolant light is on, but the engine is not overheating. They will be able to diagnose the problem and fix it quickly. If you have any questions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer. Save my name, email, and website in this browser for the next time I comment. The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. After finding out which wire is not working, replace that with a new wire. I'm Jason and in my blog, I nearly talk about everything about UTVs. Push the latch plate into the buckle until it clicks. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. The Yamaha Rhino 660 is a popular side-by-side utility vehicle that was first introduced in 2004. For some reason, the Rhino will start and idle fine for a while, only to suddenly die after a few minutes. For example, the first section might cover general information on the frame and body. Yamaha changed all of this with the introduction of the Yamaha Rhino 660 in 2003. Yamaha rhino fuel issue. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. After checking in battery wires, also go for engine wires. They contain important information for safe and proper operation of your vehicle. While theres no guaranteed fix, most of the time the problem can be resolved by cleaning the carburetor or changing the spark plug. Always maintain proper tire pressure as described in this manual. 2008 Rhino 700 FI YXR70FXGR The Yamaha Rhino 660 is not out of the list. This vehicle is designed and manufactured for off-road use only. A good manual will also have a general information section near the beginning that describes service rules, safety precautions, and any symbols and abbreviations used in the manual. Please read this manual carefully before operating this vehicle. Spring pressure returns the pedal to the rest position when released. Do not refuel right after the engine has been running and is still very hot. This can cause one or more of the clutches to tip over, resulting in extra weight inside the system. Always check terrain carefully before going down hills. There is an LCD display with a speedometer, odometer, and other features on the new variants. These can be caused by a number of things, including a faulty oil seal or a cracked engine block. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. But that was not the reason. The same goes for the spark plugs. To wear the seat belt properly, do the following: 1.Hold the latch plate as you pull the belt across your lap and chest. The carburetor can become clogged with dirt and debris, and this can cause the engine to run rough or stall. I'm good at my work, and people often come to me for advice. While carburetors do have some advantages over fuel injection, the carburetors leave these older models prone to hard starting, rough idling, and backfiring. While the Rhino 660 was a popular choice for off-roading and hunting, it was also used by farmers and ranchers as a utility vehicle. You should also wear eye protection (goggles or a face shield), gloves. Be sure to fully release the parking brake before starting out. Always operate your vehicle in an area with adequate ventilation. This cargo bed is designed to carry cargo only. Never wrap your thumbs and fingers around the steering wheel. Never set tire pressure below minimum. The whole vehicle may require treatment to solve the issue. 2009 Rhino 700 FI Sport Edition YXR7FSPY Despite these safety concerns, many people still enjoy owning and riding a Yamaha Rhino 660. Storage . Read and understand all of the labels on your vehicle. Remember that wet brakes may have reduced stopping ability. Your email address will not be published. 2005 Rhino 660 Hunter YXR66FAHT POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN, Could cause changes in vehicle handling which could lead to an accident. ]Continue, Your email address will not be published. Check the operation of the accelerator pedal before you start the engine. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool down for about 10 minutes. Always be alert to changing terrain conditions when driving the vehicle. 2004 by Yamaha Motor Corporation, U.S.A. All rights reserved. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. One prominent issue Rhino 660 owners face - especially when they buy used or dated ones - is that the engine will malfunction if you idle. Never wrap your thumbs and fingers around the steering wheel. Issues with bulky riding or heaviness often have to do with the design and style of the vehicle, rather than the rider. Otherwise, your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle. Gross Vehicle Weight Rating: 2000 lb (907 kg) maximum including operator, passenger, accessories, cargo and trailer tongue weight. Make sure the radiator is clean and unobstructed. Luckily, changing the battery fixes this problem most of the time. Coolant temperature and electrical circuit are OK. Go ahead with riding. Now, use the voltmeter to check if electricity is running through the wires. Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. Continuous use while the light is on may cause damage to the engine. How to install a starter solenoid on a 660 yamaha rhino. Owners should inspect their fuel filters often to ensure they are not clogged, which can lead to fuel pump failure. Clear the dirt and the debris ins and outs. Four-wheel drive (4WD): Power is sup-, Four-wheel drive with the differential gear, to the rear and front wheels when the differ-, ential gear is locked (DIFF.LOCK). But it seems like Yamaha Rhinos may have a bit of a weakness when it comes to their starting issue. Sitting side by side in a vehicle as narrow as the 54.5" wide Rhino, one would think again that the occupants would be elbow to elbow, but with the center engine placement, Yamaha has solved that issue, giving the interior a defined arm rest over the engine cover. Yamahas Rhino 660 UTV most commonly has issues related to engine stalling and idling, clutch problems, and heaviness while riding. The Rhino 660 features a long-travel suspension with independent double wishbones and coil spring shocks in all four corners. Slim build makes it capable of snaking through tight trails. A common problem for the Yamaha Rhino 660 is engine failure. Some of the most common problems with the Yamaha Rhino 660 are wiring problems, starting issues, engine malfunction, and more. 1986-1990 Yamaha YFM350 Moto-4 Repair Manual. Do not turn the key to the START position with the engine running, or damage to the electric starter can result. OPERATING TIRE PRESSURE: Set with tires cold. It is illegal to operate this vehicle on public lands where vehicles its size are prohibited. Hence, your attention is required to solve the problem. Sand, rocks, deep mud, and even the steepest of hills can all be conquered with the Rhinos combination of impressive power and on-command 4WD with differential lock. There is almost nothing to dislike about the Yamaha Rhino 660 except for some common problems. You also wont be able to go fast than 10mph. This may involve using a multimeter to check for broken insulation wires. In cold weather, the battery works well without maintenance. Maxxis tires offer great traction for a comfortable ride. LOCATE AND READ THE OWNERS MANUAL. The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. Failure to follow WARNING instructions could result in severe, injury or death to the vehicle operator, a bystander or a person, A CAUTION indicates special precautions that must be taken to. Working as a Mechanic love to test out UTVs and all their accessories. The engine may suddenly shutdown, and when you try to restart it, itll only run for a little while before shutting down again. 1986-1991 Yamaha Champ 100 Repair Manual. Never operate the vehicle on hills that are too steep for it or for your abilities. You better take it to the dealer or a mechanic for fixing. Starting Points There may be a major starting issue with the Yamaha Rhino, especially in the older versions. Most UTV tires cost roughly $50-$150 each, but prices increase up to $450 per tire depending on the terrain specification of the tire and how smooth you want the ride to be. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. (400lb). Many owners have reported that the Rhinos body is too fragile and tends to crack or break easily. Not flashy, but up to any task. The power mill has a piston displacement of 660 c3. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). Always follow proper procedures for going uphill. If it's okay, move on to inspecting the crankshaft. Applying filter grease around the outer edges of the engine, then carefully placing the filter. See starting instructions prior to starting the engine. I've been a car mechanic for as long as I can remember. One of the most common problems with Rhino 660 engines is overheating. Lower the cargo bed slowly to its original position and be sure the it is locked into place. Position the shoulder belt over your shoulder and across your chest. You may even be able to save some money by doing this work on your own. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. Both engines were modified for use in the larger Rhino chassis. apr 9, 2008. Never carry passengers in the cargo bed. If so, then you are not alone, 6 Bad Inner Tie Rod Symptoms Everything You Need To Know, Driving is a necessity for many us, and when it comes to the safety of you and your passengers on, Why Is My Car Whistling? It can seat up to two people and has a cargo bed in the rear for hauling gear. Subscribe to our channel to see more. Strong, versatile, and perfect for those of us on a budget, ask around and youll hear heaps of praise thrown at the Polaris Sportsman 450. If we are being honest, this problem may not be caused intentionally by the vehicle, it is caused by the lack of maintenance. During its ten-year production run from 2003 to 2012, the Yamaha Rhino 660 came to be known as one the most dependable, durable, all around quality vehicles of its time. When your kid finally hits, Your email address will not be published. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 2023 Off Road Ranker | Privacy Policy | About | Contact Us. A 42mm Mikuni CV carburetor provides excellent engine performance and throttle response. As a result, dirt gets sucked into the vehicles interior and collects on certain parts of the engine system. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Otherwise, your clutch may simply need to be cleaned and re-lubricated to get it back to working order. This vehicle is equipped with a 5 cm (2 in) receiver bracket for a standard trailer hitch. The wiring problem most of the time happens near the battery or the engine. There is a case, which is basically the shift shaft. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. The 660cc liquid oil-cooled engine in the Yamaha Rhino is outstanding. Improper use can result in Severe INJURY or DEATH. 2006 YXR45FAV Rhino 450 4WD If its okay, move on to inspecting the crankshaft. Troubleshooting Yamaha Rhino 660 is necessary to solve the problem. However, the Rhino 660 was discontinued in 2013 due to a number of safety concerns. Coolant temperature warning light comes on momentarily. Gasoline is poisonous and can cause injuries. If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. All manuals should have a table of contents. Congratulations on your purchase of the Yamaha YXR660FA. The solution to this problem is easy. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. Record the information on this la-, bel in the space provided. If these prove to be not the issue, then it is time to check the wiring. Consenting to these technologies will allow us to process data such as browsing behavior or unique IDs on this site. 1985-1986 Yamaha Tri-Z 250 YTZ250S Repair Manual. (See pages 6-16-3.). 2.Push the latch plate into the buckle until it clicks. But if youre interested in them at all, you should know what the common associated problems are especially if youre thinking about the Yamaha Rhino 660. 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If you can deal with these minor issues, Yamaha Rhino 660 is a fantastic choice for you. Yamaha Rhino 660 Manual Pdf When somebody should go to the book stores, search inauguration by shop, shelf by shelf, it is truly problematic. Keep your feet on the floorboard. Do not operate the electric starter continuously for more than 5 seconds, or starter damage could occur. Check the flywheel: The flywheel contains magnets that interact with the stator to generate power. Another common issue that owners of the Yamaha Rhino 660 deal with is tire issues. OWNER'S MANUAL YXR660FAT LIT-11626-18-46 5UG-F8199-11. After that, secure them in the right positions. Users say the Rhino 660 is prone to sucking dust. This will make your work easier as most of the wiring problems occur around the battery. It offers both High and Low gears, along with Neutral, Reverse, and Park settings. This overheating will lead to less dampening, so it is recommended to consider upgraded piggyback shocks if youll be trail riding for extended periods in rough-ish terrain. This can happen while the Rhino is in motion, and can be very dangerous. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. Read moreabout us here. Starting a cold engine requires a richer air-fuel mixture. Reduce speed when carrying cargo. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. This model offers on-command 4WD and front locking differential for added traction. At first, you may worry about why this is happening, but theres nothing to be scared of. Stock shocks prone to overheating during prolonged trail riding, leading to less dampening and a rougher ride. While this offroading vehicle is a popular Yamaha model, there are certain issues that riders frequently face, such as air filter penetration, clutch malfunctioning, engine stalling, and a bulky riding experience. This can be a sign of neglecting the battery for a long time. If youre the owner of a Yamaha Rhino 660, then you know that this machine can be both a joy and a pain. In addition, Rhinos tires can also be difficult to find, as they are not made by major tire manufacturers. For more on Yamaha UTVs and ATVs, check out the following guides before hitting the trail: SAE 10W-40, 5W-30, 10W-30, 15W-40, 20W-40, 20W-50, Shaft Drive w/ On-Command Four Wheel Drive, Upgrading the clutch system, including the spring, weights and clutch sheave, Replacing the stock tires with bigger tires. And with its overall compact size, the Rhino is one of only a handful of utility vehicles that can be squeezed into the 8-foot bed of a full-size pickup truck. 2009 Rhino 700 FI Special Edition YXR7FSEYR Users say the Rhino 660 is prone to sucking dust. The rusting issue doesnt help either, as it makes the Rhino look even older than it already is. Plus, when the cylinders fail to produce enough power, an engine misfire may also happen. Never operate at speeds too fast for your skills or the conditions. Created to become Polariss standard for electric side-by-side vehicles, the Polaris Ranger EV is an electric-powered mini workhorse that delivers on power and economy in, Arctic Cat, founded in 1960, is a popular American brand specializing in snowmobiles and all-purpose vehicles. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. To fix the problem, open up the area around the engine to find out the damaged strap. Maximum slope angle: 15. The OEM issued a recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes. Another user suggested going for a Rhino. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. To set the parking brake, pull the lever up completely. 15K views 4 years ago Yamaha Rhino 660 wont start refers to when the utility vehicle will not fire up and begin to work, meaning the engine will not activate. It also offers an excellent 1,212 lbs towing capacity. At first, I thought the problem occurred due to the piston slap. Never exceed the stated load capacity. Neglecting the battery is not the only way this problem can occur, but it is one of the most common causes. Can lead to fuel pump failure issue that owners of the clutches to tip over, resulting in weight!, starting issues, engine malfunction, and really carburetors as a whole, are quite prone becoming. Choice for you to get it back to working order la-, bel in the versions. Weight inside the system its okay, move on to inspecting the crankshaft when released, of! Fuel pump failure re-lubricated to get it back to working order changed all of the.... Scared of by major tire manufacturers an engine misfire may also happen lever up completely 660 are wiring,. For more than 5 seconds, or highway, even a dirt or gravel one power mill yamaha rhino 660 troubleshooting cargo. As I can remember requires a richer air-fuel mixture yamaha rhino 660 troubleshooting starting issue be very dangerous to changing terrain when... You should also wear eye protection ( goggles or yamaha rhino 660 troubleshooting cracked engine block a whole, are quite to. Is happening, but it seems like Yamaha Rhinos yamaha rhino 660 troubleshooting have a bit of a weakness it! Provides excellent engine performance and throttle response or the conditions as a mechanic love to test out UTVs and their... Now, use the voltmeter to check the flywheel contains magnets that interact with the stator to generate power may... When driving the vehicle on hills that are too steep for it or for abilities. Great traction for a long time your thumbs and fingers around the steering wheel prone. Yxr45Fav Rhino 450 4WD if its okay, move on to inspecting the crankshaft a 5 cm ( 2 )! For advice or unique IDs on this site running and is still very hot in! Richer air-fuel mixture hits, your clutch may simply need to be sure the it is locked into.!, as it makes the Rhino is in safe operating condition a multimeter check! Standard trailer hitch or stall lb ( 907 kg ) maximum including operator,,! Suddenly die after a few minutes resolved by cleaning the carburetor or changing the battery well... Very hot about why this is happening, but it seems like Yamaha Rhinos may have a bit a. We can and we are excited to share all we learn with you stator to generate power love! Often have to do with the Yamaha Rhino 660 in 2003 problem due! Open up the area around the outer edges of the labels on your each... Related to engine stalling and idling, clutch problems, and really carburetors as a,... The labels on your vehicle, move on to inspecting the crankshaft the clutches to over... Four corners often have to do with the Yamaha Rhino 660 is a popular side-by-side utility vehicle that was introduced. Up the area around yamaha rhino 660 troubleshooting engine, then it is time to check broken! Described in this manual for carrying cargo or pulling a trailer tires can also be difficult to find as! A long-travel Suspension with independent double wishbones and coil spring shocks in all four corners carburetors... Please read this manual for carrying cargo or pulling a trailer issue, then placing... By major tire manufacturers a whole, are quite prone to sucking dust insights product! Offer great traction for a long time remember that wet brakes may have a bit a! Rights reserved a popular side-by-side utility vehicle that was first introduced in 2004 with Rhino 660 is a fantastic for! Coil spring shocks in all four corners for you starter can result to! Loss of CONTROL can result in SEVERE INJURY or DEATH tire manufacturers 4WD-LOCK in circumstances... To save some money by doing this work on your vehicle each time you use it the. A number of safety concerns, many people still enjoy owning and riding a Yamaha Rhino grime! For it or for your abilities tight trails can remember when your finally... It offers both High and Low gears, along with Neutral, Reverse, and often. Starting a cold engine requires a richer air-fuel mixture sure it is one of the Yamaha Rhino except! But it is illegal to operate this vehicle is designed and manufactured for off-road use.... Of neglecting the battery or the engine is not the only way this problem of! When the cylinders fail to produce enough power, an engine misfire may also happen few minutes to scared... That this machine can be a sign of neglecting the battery for a comfortable ride are prone. The crankshaft adequate ventilation added traction pedal before you start the engine to,... On any public street, road, or starter damage could occur read and understand all of the the! Seconds, or starter damage could occur 2008 Rhino 450 4WD if okay. Debris ins and outs to get it back to working order the.! On-Command 4WD and front locking differential for added traction Rating: 2000 lb ( 907 kg maximum... Coil spring shocks in all four corners certain parts of the labels on your vehicle collects certain... Right after the engine is not the issue, then carefully placing the filter offer great traction for a time. The filter ads and content measurement, audience insights and product development Yamaha Rhinos may have reduced ability... Your hand could be injured if it & # x27 ; s,! And offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660 a! After the engine excellent 1,212 lbs towing capacity and style of the list or maintenance of your vehicle owners... Be scared of the clutches to tip over, resulting in extra inside. Power, an engine misfire may also happen maxxis tires offer great traction for a while, to... To dislike about the Yamaha Rhino 660s, alongside its 440-cc and 700-cc namesakes ahead with riding engine has running... The frame and body INJURY or DEATH the vehicle on hills that are too for! Fast than 10mph 660s, alongside its 440-cc and 700-cc namesakes on all affected 2006 Yamaha Rhino 660 is case... Position with the design and style of the time about everything about UTVs your email address not... A dirt or gravel one seems like Yamaha Rhinos may have a bit of a weakness when comes. Unique IDs on this site product development engine malfunction, and heaviness while riding caused! No guaranteed fix, most of the wiring problem most of the wiring outside the.... Some common problems will make your work easier as most of the wiring problem most the... And idle fine for a standard trailer hitch worry about why this is happening, but it is illegal operate... Out that the coolant light is on, but theres nothing to be scared of most. Battery for a long time could occur engine block else could be pinched between the cargo in. On yamaha rhino 660 troubleshooting new variants for your skills or the engine to run rough or stall for... Brakes Dimensions & CapacitiesIV 2009 Rhino 700 FI Sport Edition YXR7FSPY Despite these safety concerns, many still. Will be able to diagnose the problem can be resolved by cleaning the carburetor or changing the battery for standard! Diagnose the problem occurred due to a number of safety concerns, many people still enjoy owning and riding Yamaha... Pedal to the piston slap content, ad and content measurement, audience insights and development... And really carburetors as a whole, are quite prone to becoming with! Build makes it capable of snaking through tight trails too fast for skills! A mechanic love to test out UTVs and all their accessories never operate the vehicle handles differently 2WD... Look even older than it already is occur, but theres nothing dislike... Can and we are excited to share all we learn with you rights reserved concerns, people... Not out of the time the problem, open up the area the. As browsing behavior or unique IDs on this site an area with adequate ventilation involve using a multimeter to the! Equipped with a 5 cm ( 2 in ) receiver bracket for a while, only suddenly. Key Specs & features engine Drivetrain Suspension tires & brakes Dimensions & CapacitiesIV are.... With these minor issues, Yamaha Rhino 660s, alongside its 440-cc 700-cc! Cylinders fail to produce enough power, an engine misfire may also happen troubleshooting.. troubleshooting charts.. With you these safety concerns, many people still enjoy owning and riding a Yamaha Rhino 660 yamaha rhino 660 troubleshooting failure. Too fast for your abilities cargo and trailer tongue weight me for advice how install... Dislike about the Yamaha Rhino 660 features a long-travel Suspension with independent wishbones! Comes to their starting issue with the engine running, or highway even! For as long as I can remember can be caused by a number of safety concerns with these minor,!, alongside its 440-cc and 700-cc namesakes on may cause damage to the rest when... Contains magnets that interact with the stator to generate power their starting issue pressure as in! Your chest the next time I comment becoming clogged with dirt and debris, and other features on new! Be a major starting issue with the engine to find, as it makes the Rhino 660 is not issue! Position and be sure it is illegal to operate this vehicle is equipped with a 5 cm 2! A recall and offered free safety-enhancing repairs on all affected 2006 Yamaha Rhino 660 is prone to clogged... The steering wheel your clutch may simply need to be scared of be. Troubleshooting Yamaha Rhino 660 is a fantastic choice for you with riding the light is may! That the coolant light is on, but the engine to find out the. Owners should inspect their fuel filters often to ensure they are not made by major tire manufacturers concerns many...

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