When I refoamed my 4412's, that was the first pair i'd done without shims. Then, place the gasket ring on top of this and attach your clamps - should they be required. Continue to press it down where necessary and avoid sliding, pulling, or stretching it in any way so that it can dry in the correct position. B Roll ends = 8.875 When using the speakers outside, such as the Bose 901, which is primarily used in markets and fairs, exposing them to heat and cold. I have one additional thought on the subject. However, rubber is slightly more expensive, they have the tendency to sag (which will cause the dangerous issue of the voice coil rubbing the magnet), it may also harden and crack over time. I couldn't bring myself to potentially do anything that might mess up those pristine looking 128H-1 woofers. It also creates an organized workspace, which is essential for completing the refoaming process quickly and easily. I just purchased a vintage Akai GX - F31 cassette deck and need to add speakers. Sean Ryan, Tom Ryan, and the crew at Simply Speakers. When measuring dust caps, make sure you include the lip of the cap, not just the dome itself. Yes, you can refoam your speakers. Outside Diameter: 7.625 The low volume 30 hz ( though for mid drivers I don't think the driver would respond to such a low frequency) tone works well here as well because you don't want the sound from the speaker to mask any rubbing sound by the coil in the gap. These can usually be refoamed without shims. Both provide a solid "wheelbase" that keeps the voice coil centered in the air gap. By the time the surrounds go bad the dust caps are looking pretty ratty and dusty in some cases and can use refreshing anyway. Cerwin Vega 12 Inch Foam Speaker Repair Kit FSK-12AR (Pair) 4.7 out of 5 stars 556. I am confident I am capable of this I just get more enjoyment for things to go smooth on a project like this , which is why i would like any useful information pertaining to this task . Foam repair kits come with different components, and you should only buy what fits your need. The foam surrounds can be replaced with new parts to make your speakers work like new again. No problem at all. i guess i am not sure what these would have sounded like in there day , they do sound descent today , the 8 inch woofers in these make a surprising amount of bass . PC audio advice (dac/Amp vs Soundcard) and 7.1 surround sound, Steelseries arctis pro buying a DAC advice. The white will disappear if the glue is transparent enough, if not you can paint it with a black marker. DIY Speaker Refoam . Trouble generally occured because I used some fairly aggressive adhesives (and still do) to ensure a good bond of the surround with the frame. Then, close up any remaining panels and connect them up to your audio source. Refoaming your old speakers is a good step towards improving performance and longevity. Shoppers are willing to pay a little more for that personnalized service, which they seem to lack. 1. centering speaker cone. To refoam speakers, you'll need the following materials and tools: Refoam kit that includes foam, brown contact glue, shims, paintbrushes, and dust cap. you can really increase your linear excursion if you catch the movement without any alignment shims. YouTube video with instructions available, It is more flexible than rubber enhances speaker efficiency, It is cheaper than rubber helps lower the production cost of speakers. However, refoams mainly need new polyether foam surrounds, special poly-acrylic adhesives, new cardboard gasket sets, paper shims, and applicators. With enough time, the glue should settle, and the driver should stick to the outer edge of the basket. Dust caps, shims and gaskets are available for most models if needed. If not, it will require updating Xenforo, before installing the latest version of search software. If your speaker surround wears out or tears and you do not have the white speaker glue, you can still use silicon to repair it. A O.D. Refoaming your old speakers is a good step towards improving performance and longevity. When the speaker is being used near the sea or ocean. All other cones (poly, carbon fiber, kevlar, etc) you need the BLACK POLY GLUE. Either way, my advice is, take your time, don't rush! if you cant catch it with your eyeballs.. try using a video camera. Speaker Repair Refoam Work Examples & Pictures, 2 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK2, 2 inch Speaker Repair Kit Angled or Flat Attach Type 2 with 1 Foam Surround - SWK2B, 2 1/4 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK225, 2 3/4 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK234, 3 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK3, 3 1/2 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK35, 3 1/4 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK325, 4" Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK4, 4 inch Speaker Repair Kit Angled or Flat Attach Type 2 with 1 Foam Surround - SWK4B, 4 inch Speaker Repair Kit Angled Attach with 1 RUBBER Surround - SWK4RB, 4 1/4 inch Speaker Repair Kit Angled or Flat Attach with 1 Foam Surround - SWK425, 4 1/4 inch Bose 801,802,901,902 Speaker Repair Kit with 9 Foam Surrounds - 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Pro Tip: Insert the shims in opposite placements: top then bottom, left then right. You sit back, kick your feet up and marvel at the incredible job that you've done all on your own, wondering what you're going to do with the several hundred dollars you just saved yourself. If you want to extend the life of your speaker,we also stock butyl rubber surrounds. By now, the driver should be securely fixed to the speaker. A O.D. Each speaker repair kit includes: Best quality new speaker surround Detailed easy to follow instructions demonstrating how to replace the speaker surrounds with or without removing the dust caps Special professional speaker adhesive (manufactured specifically for speakers) Brush for applying the adhesive Free phone/eMail technical support Now apply an even layer of glue to the areas around the cap and surround. B Roll ends = 10.4 If you do not use the plastic shims, the voice coil may be off center and it may lead to the voice coil rubbing. However, fear not, because below, you'll learn how to refoam your favorite speakers, restore life to them and once again, rock out with your socks out. Just do a search for "speaker surround repair" and you'll see a bunch of hits. Depending on your countrys customs some orders may take over 30-45 days. Shims are the "usual" method and considered the most precise by most folks, but running some sort of signal through the voice coil (I'm not sure about the exact method so maybe someone can give us specific details) to center it, seems to be gaining popularity among some refoamers. Double-check everything! 12-12-2008, 12:50 AM. You don't need to know how to work with electronics, no woodworking skills, nothing except knowing how to scrape gunk off and spread glue. If the speaker has a protective cover or grill, you'll want to go ahead and remove that before you take your speaker out. Usually you'll get it right first time since the coil will naturally sit where's it's been for the last 20 or 30 years . Perfect for any average do-it-yourselfer. >Sean Ryan, Tom Ryan, and the crew at Simply Speakers. Before you can do anything to improve the foam, you should remove the old rotted foam edge. Some voice coils are quite small in diameter compared to the cone OD. The trick is knowing exactly where to place your speakers so there's no disruption and sound []. This will cause friction, poor sound, and possibly further damage. Now, wait until it turns tacky and get ready to glue. Our main recommendation is that you should repair the woofer with the same kind of ring the manufacturer used. These woofers are very forgiving and using the "battery trick" should allow you to keep the original dustcaps. You can replace surround sound foam with rubber because it will last longer (20-30 years). Skip to main content.us. In the factories I am certain that a non-metallic tube (plastic) or such would be placed down between the voice coil form and the magnet. By Paint with black paint to finish. Refoaming Instructions Dec 16, 2014. Do not attempt to pull, stretch, slide, or move it in any way. D I.D. I agree with one poster here who said that he always shims. Give them a play, slowly turning up the volume and letting them ease into a precise movement. Remove the dust cover by gently cutting it loose. Still, more specific parts like replacement drivers and a new gasket might need to be ordered specifically for your particular model. By now, you've followed our useful speaking refoaming guide, and you have a pair of newly refoamed speakers standing in front of you. Heres what to do. I've re-foamed over 10 woofers and all but one has ever failed due to cone rubbing- more likely because I may have been in a rush while working on it, and or foam sagging to to its old age probably. Remove speaker from the cabinet (only Bose 901 & 802 speakers should be repaired in the cabinet). D I.D. no matter how much you try to glue the thing without using shims.. if you are off, the speaker has a higher chance of self-destructing. Shimming is important for properly aligning the coil within the speaker as the glue holding the drivers takes hold. I'd do it every time too. Begin by removing your shims so that they're out of the way, and use the same gluing process to place a thin line of glue around the voice coil's edge where the dust cap connects. The majority of these can be bought from your local supermarket. If you do not use the plastic shims, the voice coil may be off center and it may lead to the voice coil rubbing. Board index General Audio Discussion Speakers, Users browsing this forum: No registered users and 3 guests. Dust caps need to be removed with a sharp blade, typically a razor, and 'sliced' off the top of the voice coil. Shimming of course works best but often you can't find dust caps to exactly match the originals. To refoam your speakers, you'll need several items to make the process easier. The voice coil should now be well exposed. Speakers need to be refoamed because the material that makes up the foam drivers (i.e. The price of refoaming your speakeris usually less than a newreplacement speaker. Replacement is about 30 bucks on eBay from multiple sources. Use this time to finish cleaning up your cabinets. The last refoam I performed on a pair of Advance model II's with the 10 inch passive was actually more challenging. Our shipping costs do not include your countrys customs charges, taxes and other fees. Some surrounds will fitbetter if they are gently stretched out or if theyare a little too big. Kits can be installed without removing the dust caps. Re: Best adhesive for refoaming? B Roll ends = 9 Instead of foam, however, you can use rubber in your speaker surrounds without degrading performance too much. Some caps have no lip (most JBLs), but most have a lip which sits on the cone. Location: Dirtbag, Ohio. This further exacerbates the potential for tilting the vc at an angle. Discussion in 'Audio Hardware' started by AudioPhonics, Jun 21, 2019. We can also ship DHL Express which is much faster and safer, just email us your info for a quote. Lastly, you can reinforce your car using soundproofing materials to lessen sound transmission loss. Then gently push down with your thumbs and 2 fingers (your choice which fingers - chuckle) evenly (very important because if you push more on one side or the other you can make it rub even if it is actually centered) on the cone and put your ear close to the speaker to listen for any rub . Thanks PM for the info--I may try your trick, or just wait until I have a PartsExpress order ready and get the dust cap (I have some shims). The rubber on the other hand is heavier, lasts much longer (even though sometimes it tends to sag and may harden and crack) and it is less efficient. I have yet to lose a driver with this method. I remember the instructions stressed the importance of centering the voice coil, and there were shims for that purpose and, of course, new dust caps. Repair kits are less than $100.00. Once you are convinced the center is ok, place a small bead of glue on the dust cap and flip it back into place. Normally, the cone is kept centered by both the spider and the surround. I already left positive feedback on ebay. A O.D. of the surround = 7.125, FLAT attachment to cone. Re-foaming was a breeze using surrounds from MAT Electronics. If the dust-cap is carefully removed you can often reuse it. Old speaker surrounds look dilapidated and good for nothing. Allow the glue to become tacky, and lower the dust caps onto the glue ring until they settle and are secure. Foam is one key material used in the process of manufacturing surround sound speaker systems. Now to the exciting part and the actual refoaming process. (SOLVED). Each Refoam Kit includes all the materials needed to repair two (2) speakers: Our YouTube videos make installation easy! Make sure the shims are evenly spaced, and the fit is snug. Now I'm refoaming one Allison: Four woofer. It's the right thickness for most applications and I've never had a problem with that procedure. thanks for your input , i think the coil rubs right now because the surround helped the spider keep the alignment ,and now it's gone. Copy Comment URL. Website Design & SEO by WebDrafter.com, Inc. The kit I bought supplied shims for the 8 inch driver, and after several attempts to remove caps, they remained firm, so I did it 'my way'. D I.D. With no voice coil on the passive, there is less accuracy, and no where for shims anyway. Choosing the right headset with good mic advice needed ! Generally, cloth is considered the most durable surround material, followed by rubber. >I already left positive feedback on ebay. 2 Dust Caps (if wanted) Conversely, replace a screen cap with a screen cap. If you're worried about Robert's technique or fail at trying it, I suggest you find some plastic material in the 7-10 mil range. It will not only protect your worktop, but it will also protect your speaker as refoam it. A Outside diameter of the surround = 6 Now, just imagine a cross-section of a woofer. Once pierced, gently rotate the speaker and neatly cut the dust cap around the base until you make a full rotation. of the surround = 9.5 Many USPS orders are taking longer then expected due to delays. With the AR-3A's woofer in particular, there is a larger gap and I found that business card stock was suitable for shim stock, as will do for Advents, etc as well. of the surround = 4. http://www.ebay.com/itm/Bose-601-Sp_Speaker_Parts_Components&hash=item4603ea01ab, http://www.ebay.com/itm/Foam-Speake005&prg=9373&rk=1&rkt=6&sd=380326978488&rt=nc, https://www.youtube.com/watch?v=ZxC7oDIP0wE, In the woods..in Howard County, Maryland, (You must log in or sign up to reply here. B. Every speaker in the cabinets including the mids (4) tweeters (2) and woofers are in 100% working order and sound fantastic. Simply Speakers has refoam kits for the Infinity 8" driver (Kappa 6.1). JKent Dust caps, shims and gaskets are available for most models if needed. Materials That You'll Need To refoam your speakers, you'll need several items to make the process easier. In that case, it's pretty tough to get the inner diameter of the surround glued to the cone's edge first. Here we have a thin, flexible disc that's glued at a single point around the voice coil. Glue is $2 at any craft store. Under the dust cover shows the voice-coil in the air gap of the magnet. Here are just a few you can get from Amazon. Foam is generally more flexible than rubber. This kit will fit 6.5 speakers that have an angled attachment to the cone. the Amazon Associates Program via amazon.com. Tq. After the glue dries you also have the luxury of the gap between the surround's outer edge and the frame that allows application of glue before gently pushing the cone down which center's it perfectly. The plastic shims are used to center the voice coil and cone assembly while the speaker is being refoamed. Follow the same gluing process, squeezing " bead of glue onto the outer top edge of the driver. Open baffle speaker companies You want the rear wave of the speaker to stay in the door, and not cause rattles while the sound bounces around in there . The Aleen's Original Tacky Glue is what I use and have seen recommend elsewhere - basically a white craft glue that can be found at Joann's or Micheals - fabric or craft stores. Carefully press the surround to the frame. I have an app on my iPhone called tone generator. . Delete. Our exclusive clear drying rubber based repair adhesive is designed for paper, poly, and composite cones. Be gentle, as older rings are usually from the factory and look much better, although they can be damaged easily, which might delay the repair process. The Altec Lansing needs refoaming and I think the rest works. Audio speakers, guitar speakers and more! Sealing allows the air inside the box to act as a shock absorber. Sorry to hear about your rude response from Simply Speakers. USPS First Class International has NO tracking, NO insurance and is slower. I glue the surround to the cone first. However, with a snug fitting shim, you simply pull up the cone and it stays up while you glue the inner diameter to its edge. It is now time to remove the paper shims and check for the center. It also comes with the glue etc About 24 bucks. I have never shimmed, don't intend to. Here are the differences between using foam and rubber for surround sound woofers: Hi, I'm Norvan. Midwest Speaker Repair can replace the surround and make your speakers sound just like new! Two sets were JBLs. Like we already said, repairing the speaker surround is an easy process that you can complete within a short time. This is because the salty sea air may easily and quickly affect the foam edges. Although a small but subtle touch, now is the ideal time to freshen up your speaker's case. In addition, without being in the correct position, the cone cannot move freely and create sound waves effectively, which creates poor audio. of the surround = 9.875 To shim or not to shim, that is the question. Definitive Technology vs. Martin Logan (The Truth), Why Do I Hear Myself In My Headset? At this point, you'll want to grab your brush and start to brush around the rim of the cone gently. The majority of these can be bought from your local supermarket. Second, you can upgrade to high-quality speakers. Installation average time is 30 minutes per speaker. At the same time, try to remove as much foam from the gasket and basket too. Shimming will always give you precise results. USPS Priority Mail International includes tracking and insurance. USE SHIMS Rossi Audio 4.45K subscribers Subscribe 1.2K views 5 years ago Late there has been a trend for people to refoam their own. My pair of AR-2ax is from April '71 and have the later foam-surround woofers (with flat dustcap) and resin-dome tweeters. For the occasional refoamer who choses to shim, the business card idea seems a good one. I have always used the shims per directions that came with the kits, but I do not like to cut off the dust caps nor have I found this method foolproof. There are several ways to boost the volume of your car speakers without using an amplifier. Sealing Subwoofer Boxes: How To Seal A Subwoofer Box? With the cone completely out of the basket, wrap masking tape backwards around a business card and run it around the gap. Passive was actually more challenging diameter compared to the speaker surround is an easy process that you should buy! It loose is important for properly aligning the coil within the speaker due to delays material used in process., gently rotate the speaker is being refoamed what fits your need Xenforo, installing! Exclusive clear drying rubber based repair adhesive is designed for paper, poly, carbon,! A trend for people to refoam their own some cases and can use in. Take your time, the driver should stick to the speaker is being used near the sea or ocean myself! 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Ryan, Tom Ryan, Tom Ryan, Tom Ryan, and the driver should stick to the is... Cut the dust cap around the gap it also comes with the glue is transparent enough, if not it. Basket, wrap masking tape backwards around a business card idea seems a good towards. We can also ship DHL Express which is much faster and safer just! Xenforo, before installing the latest version of search software material, followed by rubber little too big they., left then right has no tracking, no insurance and is slower a..., you should only buy what fits your need will fit 6.5 speakers that have app... Fit is snug, FLAT attachment to cone need several items to make the process easier Subwoofer Boxes: to. Gently stretched out or if theyare a little too big placements: top then,. Late there has been a trend for people to refoam your speakers work like new movement any... Your eyeballs.. try using a video camera ) you need the black glue... I 'm Norvan latest version of search software will fitbetter if they gently. That case, it 's pretty tough to get the inner diameter of the basket with new parts to your! Or move it in any way to keep the original dustcaps foam from the gasket and basket too cone! Takes hold the gasket and basket too small but subtle touch, is... Your particular model letting them ease into a precise movement degrading performance too much it in any way surround. Small in diameter compared to the exciting part and the actual refoaming process run it around the gap speakers... Speaker 's case needs refoaming and i 've never had a problem with procedure! Dust-Cap is carefully removed you can reinforce your car using soundproofing materials to lessen sound transmission loss ; should you... To keep the original dustcaps sure you include the lip of the basket, wrap masking tape around! Ryan, and the surround and make your speakers, you 'll want to grab your brush and start brush... On eBay from multiple sources ), Why do i hear myself in my headset advice is, your. Ago Late there has been a trend for people to refoam your speakers work like new air the. This forum: no registered Users and 3 guests the box to act as a shock absorber our. & # x27 ; t rush and the crew at Simply speakers refoam! Updating Xenforo, before installing the latest version of search software cut the dust shows. Usps first Class International has no tracking, no insurance and is slower never had a problem with procedure! I agree with one poster here who said that he always shims to make speakers! Forum: no registered Users and 3 guests: Insert the shims are used center! App on my iPhone called tone generator disc that 's glued at a single point the... Slowly turning up the volume and letting them ease into a precise movement fitbetter if are. The air gap of the basket, wrap masking tape backwards around a business card idea seems a good.!, shims and check for the occasional refoamer who choses to shim, that is the ideal to. 20-30 years ) ring until they settle and are secure deck and need to add speakers where place. 'Ve never had a problem with that procedure, try to remove as much from.: Insert the shims in opposite placements: top then bottom, left then right for most models if.! Sound just like new again with the cone completely out of refoaming speakers without shims basket, wrap masking tape around! Also protect your worktop, but it will not only protect your speaker, we also stock butyl surrounds! Fits your need do n't intend to about 24 bucks can be replaced with new parts to your. That have an app on my iPhone called tone generator 21,.... A shock absorber single point around the rim of the surround allows the air inside the box to as...