With more than 12 models to choose from, Current EDM continues its commitment to design and develop the most reliable, cost-effective and technically advanced line of EDM drilling machines. Hole diameters can range in size from 0.125 down to below 0.001 while achieving 0.0001 accuracy. The spacious work area can accommodate , The EdmDrill FT300 is designed for high production work in industries such as Aerospace, Automotive, Medical and Cutting Tools , The EdmDrill RT1800 is a specially designed machine for drilling extremely small holes in long and narrow parts , The EdmDrill RT3038 is a versatile, high-capacity machine designed for complex drilling of large and heavy parts common , The EdmDrill RT6050 is designed for drilling extremely large and heavy parts common in the automotive, aerospace, power generation , It used to be that Affordable really meant Low Quality or Low Performance. You accepted rough holes, inconsistency, backlash , The EdmDrill ST300 is the highest quality manual EDM driller available. Touching cycles can be programmed and called up with a few commands. Finest quality parts and components throughout. What makes the VIS unique is it matches the production drilling machines in all mechanical specifications by sharing the same machine base, components and rotary tables. Oil-based machine platforms typically use copper and tungsten electrodes, depending on hole requirements. RT1800. The CT400 is controlled by the fully integrated FANUC , The EdmDrill CT500 is a high-precision, large capacity machine with 22 x 14 inch XY travel. Oil-based machine platforms typically use copper and tungsten electrodes, depending on hole requirements. Our robust hole-drilling EDM solutions enable you to drill holes in electrically conductive materials at a very high speed with a five-axis configuration, Maintaining FANUC ROBOCUT only requires a few simple steps, with weekly cleaning taking less than an hour. Most machines operate non-submerged and utilize external flush lines. Belmont offers several automation options from simple workpiece handling to complete electrode and workpiece solutions. Production EDM Drilling applications can be found in the medical and aerospace industries. Standard cylindrical electrodes are used in the process to create the shape based on the desired part design. The EDM machine process results in no imposed bulk stresses in the workpiece and only limited, highly localized heating. FANUC ROBOCUT Wire EDM - The multipurpose wire-cutting machine. Supporting up to 7 simultaneously controlled axes and controlling every aspect of the machine, at the center of every FANUC ROBOCUT is the most reliable CNCin the world. Web EDM machines with built-in process knowledge allow the production of intricate parts with minimum operator intervention The limitations of EDM include: low metal removal rates compared to chip machining lead time is needed to produce specific, consumable electrode shapes Copyright GF Machining Solutions Management SA. Table travels are 12 inches on the X-axis and 6 inches on the Y-axis with part EdmDrill RT3038 High Capacity EDM Drilling Machine EdmDrill RT1800 EDM Drilling Machine The EdmDrill RT3038 is a versatile, high-capacity machine designed for complex drilling of large and heavy parts common in the aerospace, automotive, power generation and cutting tool industries. Whatever the need, for small, large, through or blind holes, for single and multi-hole pattern, adapted technology is automatically selected. This electrode can have any cross-sectional shape and a complex end form (without undercuts). Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. These details include both holes and shaped diffuser profiles (tapered funneled hole). Webthe workpiece cut on a fast-hole EDM Abet Industries designs and builds its own EDM holemaking machines and power supplies. Methods Machine Tools pairs FANUC ROBOCUT with strategic engineering and automation to deliver solutions for precision manufacturers. At least, thats the sentiment of Quality EDMs Mike Gervais. ROBOCUTs Smart Positioning function gets you started faster by cutting the time it takes the wire EDM machine to measure geometrical references on the workpiece. Let our Engineering team walk you through our Job Management software and solutions we have been able to provide our customers. A complete integration of the system is verified to ensure part production requirements before the machine ships from our floor. EDM drilling allows the drilling of both blind and through-holes, with smooth walls to be drilled in otherwise unworkable materials or to achieve difficult geometries. Webthe workpiece cut on a fast-hole EDM Abet Industries designs and builds its own EDM holemaking machines and power supplies. As always, you have Belmonts full commitment to after-sale support to ensure continued productivity of the system. Hole drilling EDM was the earliest electrical discharge machining technique developed and remains a critically important tool in various fields, including the control of gas discharge in rocket engines/medical and scientific equipment and in opening cooling ways in gas turbine blades. We can assist with anything that your EDM Drilling application requires. Click the machine model shown in red to view additional information. We can assist with anything that your EDM Drilling application requires. The complex conversion of offsets between different machine types is not required. Numerical controlled X, Y and Z axes and a variety of touching cycles, offers convenience for the operator when set up. Using this site means you accept its terms of use. When the job is done you simply knock out the cores manually without any risk to the machine. The filter system also includes a liquid chiller that maintains a consistent temperature of the oil dielectric. Handshake rotary or tilt rotary tables are specially designed to operate in the environment of the EDM machine and help to improve accuracy and repeatability. We can answer your questions regarding any Current EDM machine, whether its brand new or 25 years old. The probe is wireless and has an optical transmissions method. The ST300 features a full-featured controller, generous table travel and fixed bridge design for added stability and weight capacity. Aided by a jet of water, threading the wire is both simple and very fast. WebEDM machines | Hole drilling electrical discharge machining - GF Machining Solutions. Thats why FANUC has developed a next generation ROBOCUT wire-cutting machine. Out of this relatively simple drilling method, the second branch of EDM processing developed: ram EDM or sinker discharge machining. Handshake control will use an M-Code or an I/O signal for communication between the machine control and an external controller in EDM drilling. WebFully Enclosed EDM Drilling Machine The EdmDrill FT300 is designed for high-production use in industries such as Aerospace, Automotive, Medical and Cutting Tools. There is a specialized subset category of EDM Drilling machines called fine hole EDM Drilling which provide high accuracy hole size, surface finish, and circularity. Our technicians train your operators on the machine and control, so they have a complete understanding of the machining process. Next generation of wire-cutting EDM machines, Medical instrument manufacturing: GF Machining Solutions' automated integrated approach, System 3R - Tooling - Automation - Software, Tooling for electrode manufacturing and EDM, Automation - Mix of palletized and parts handling, System 3R Preventive maintenance and inspection, Accreditation support for medical devices. WebMachine dimensions mm (in) 1340 x 910 x 1940 (52.7 x 35.8 x 76.4) Total weight of the machine kg (lbs) 870 (1918) Options: fine drill holders and guides, filtration system, deionization unit, AC CAM DRILL Fine hole drilling DRILL 20 is widely used for drilling starting holes with the electrode materials brass, copper and carbide, and work - The graphite or copper electrode is pre-machined into the required shape and then sunk by erosion into the workpiece, resulting in a hole that is the negative of the electrodes shape. Brass, zinc-coated brass, and zinc-diffused copper (stratified wire), running on sapphire or diamond guides are used as electrodes in the wire EDM process. Changing the water pressure when the electrode diameter changes is beneficial and there are application specific benefits to changing the pressure. Fax (800) 486-4336, ISO Certificate Unlike water dielectric, all oil-based machining operations are performed completely sub-merged. Your systems operation is verified to meet or exceed your expectations. We'll be happy to answer any questions you may have, simply click below to get started. SY Series EDM Oil drills are specifically designed for carbide applications and EDM oil is used as the dielectric. An ideal choice for those who do not require CNC capability , The EdmDrill ST400 is the highest quality manual EDM driller available. Xometry is a leading resource on manufacturing with CNC machining, sheet metal fabrication, 3D printing, injection molding, urethane casting, and more. Not requiring an additional external control, these axes are programmed straight from the ROBOCUT CNC. It also reduces the need for post-processing for surface quality improvement or hardening. It is most commonly used for making extrusion tools and punch/die sets when combined with EDM drilling (to lace the electrode). The wire electrode discharges along the whole length of a cut and feeds through, aiding the removal of cuttings. EDM Drilling machines use hollow tubes made from brass alloys or copper as electrodes to burn holes that have a depth-to-diameter ratio up to 100-to-1 or greater. Headquarters/MI WebPrecision, CNC EDM Drilling Machine The EdmDrill CT400 is a highly versatile and capable EDM drilling machine for tool room, job shop and production applications. *Prices are pre-tax. A complete integration of the system is verified to ensure part production requirements before the machine ships from our floor. To learn more about EDM machining, .css-djdm73{font-weight:600;-webkit-text-decoration:none;text-decoration:none;color:#0E6AED;cursor:pointer;}.css-djdm73:hover{color:#1A5ADE;-webkit-text-decoration:underline;text-decoration:underline;}.css-djdm73:active{color:#1A5ADE;}contact a Xometry representative. The longer Y axis enables the use of large rotary tables that can be installed either horizontally or vertically to drill both flat and tall parts. The right machine configuration would be selected for your job based on this understanding, and our Engineering team would provide concept drawings to ensure feasibility. Guide Shoe to Granite Table (max) Worktable Material: Worktable Size: Hold Down Inserts: CONTROL OPTIONS Siemens 808 Siemens OP8 Siemens OP10 Work Light Light Curtain Stack light RFID AUTOMATION 24 AEC AGC 24 inch head 50 Position AEC ROTARY TABLE Nikken 5AX SW105 Nikken, EdmDrill Product Catalog INTERNATIONAL HEADQUARTERS SALES OFFICE & SHOWROOM 2577 Leghorn Street Mountain View, CA 94043 9201 Penn Avenue South, Suite 40 Bloomington, MN 55431 WWW.CURRENTEDM.COM email: INFO@ CURRENTEDM.COM Precision EDM Drilling Machines. The SY Series Small Hole EDM drills can be customized to perform EDM Milling which allows the machine to EDM the required geometry from an imported NC file. WebThe SY Series CNC EDM Drill can perform a 6-point probing routine on a workpiece to determine its 5-axis location. Choose FANUC ROBOCUT for your next machining project to leverage our powerful partnership with Methods Machine Tools. WebMachine dimensions mm (in) 1340 x 910 x 1940 (52.7 x 35.8 x 76.4) Total weight of the machine kg (lbs) 870 (1918) Options: fine drill holders and guides, filtration system, deionization unit, AC CAM DRILL Fine hole drilling DRILL 20 is widely used for drilling starting holes with the electrode materials brass, copper and carbide, and work - This includes the NC wire cut machine by Charmilles SA in 1969, the CNC wire EDM machine in 1972 by Seibu, and the primitive CNC wire EDM machine by Dulebohn in 1974. WebMachine dimensions mm (in) 1340 x 910 x 1940 (52.7 x 35.8 x 76.4) Total weight of the machine kg (lbs) 870 (1918) Options: fine drill holders and guides, filtration system, deionization unit, AC CAM DRILL Fine hole drilling DRILL 20 is widely used for drilling starting holes with the electrode materials brass, copper and carbide, and work - News WebMetal Disintegrating Machines Compared to Small Hole EDM Drilling. FANUC America partners with Methods Machine Tools,the industry leader in machine tool distribution, for ROBOCUT sales and integration. Read More. Touch probing with the Renishaw probe reduces part setup time and increases accuracy. The EdmDrill RT1800 is a specially designed machine for drilling extremely small holes in long and narrow parts . WebFully Enclosed EDM Drilling Machine The EdmDrill FT300 is designed for high-production use in industries such as Aerospace, Automotive, Medical and Cutting Tools. This technique is essentially identical to EDM drilling, except that a complex form can be added to the end of the drill electrode. The SY Series CNC EDM Drill can include high pressure water through the electrode is valuable to the EDM drilling process. The EdmDrill ST400 is the highest quality manual EDM driller available. Here, 20 holes are being EDMed simultaneously. A fully integrated rotary & tilt rotary table is where the programs movements from the machine control for quick and simple programming. The standard 5 axis configuration utilizes the reliable Nikken 5AX201 tilt/rotary table which is ergonomically installed at the front of the machine for easy part loading and unloading. EDM (electrical discharge machining) is a non-contact machining method used to cut nonmachinable complexity shapes and cavities in very hard, difficult-to-machine materials. Its technology for fine electrodes 0.1 0.3 mm (0.004 0.012 in), make this machine suitable for drilling fine start holes on lead frames or high-speed stamping molds. ROBOCUT is available with a CCR rotary table. Fax (800) 486-4336, ISO Certificate In general, EDM can maintain high precision and very low Ra levels (high-quality surface finish). Read More. WebThe SY Series CNC EDM Drill can perform a 6-point probing routine on a workpiece to determine its 5-axis location. WebHigh Capacity EDM Drilling Machine The EdmDrill RT3038 is a versatile, high-capacity machine designed for complex drilling of large and heavy parts common in the aerospace, automotive, power generation and cutting tool industries. Belmont brings years of practical EDM drilling experience to our customers. Your application is analyzed to develop an efficient process flow, and the part is analyzed to develop efficient holding devices. Electrodes can be a simple tube or a multi-channel tube. Ensure Quality and Performance: Your EDM Electrode Checklist, Quality is Key: Drilling Electrodes and the EDM Drilling Process, How to prevent small-diameter fast-hole electrodes from collapsing their ID when cutting it down to size, Selecting a magnetic chuck for a sinker EDM machine. WebMost oil EDM drilling machines are based on standard sinker EDM platforms and provide automatic tool change (ATC) capabilities. B. Lewis T hough its not widely employed, EDM tapping has saved countless expensive parts from the scrap heap. Touch probing with the Renishaw probe reduces part setup time and increases accuracy. Selecting the appropriate EDM technology for modern hole-drilling applications is critical to Available on all our CNC machine EdmDrill ST300 Precision EDM Drilling Machine EdmDrill ST400 Precision EDM Drilling Machine The EdmDrill ST300 is the highest quality manual EDM driller available. We can also assist with full turnkey, EDM drilling system development with the Belmont team assuming total responsibility from design through completion of your project. Read More. Xometry makes no representation or warranty of any kind, be it expressed or implied, as to the accuracy, completeness, or validity of the information. EDM (electrical discharge machining) is among the newer metal processing techniques, compared to rotating cutters, shearing, and forging. Your application is analyzed to develop an efficient process flow, and the part is analyzed to develop efficient holding devices. Potential operator errors are flagged up by the Setup Guidance function, reducing downtime and ensuring fast setup times. Belmont offers several automation options from simple workpiece handling to complete electrode and workpiece solutions. Terms & Conditions WebMost oil EDM drilling machines are based on standard sinker EDM platforms and provide automatic tool change (ATC) capabilities. Fixtures are then designed and built for the part and/or machine. Our factory technicians are available to keep your machines running as efficiently as possible. We strive to build the most technically advanced and reliable machinery that will provide a lifetime of service and value for our customers. The fully enclosed FT300 can be placed side-by-side in rows to save floor space and facilitate robotic part loading and unloading. Let our Engineering team walk you through our Job Management software and solutions we have been able to provide our customers. 2577 Leghorn Street, Mountain View, CA 94043, 9201 Penn Avenue South, Suite 40, Bloomington, MN 55431 USA. Options: fine drill holders and guides, filtration system, deionization unit, AC CAM DRILL. Belmont offers several automation options from simple workpiece handling to complete electrode and workpiece solutions. Read More. This feature assists in EDM drilling applications where traditional auxiliary flush cannot reach the cut, and the Operator must manually move the flush line. Edmdrill ST300 is the highest quality manual EDM driller available several automation options from simple workpiece to! Have been able to provide our customers Industries designs and builds its own EDM holemaking machines and power supplies they! Placed side-by-side in rows to save floor space and facilitate robotic part loading and.... 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Part setup time and increases accuracy threading the wire is both simple and very fast using this site means accept.